Concrete Weight Coating Plant

Technical capabilities of the plant:

  • Range of Pipes Diameters for Applying Concrete Coating – 10” – 40”
  • Concrete Coating Reinforcement – Galvanized Wire Mesh from 1 to 4 Layers
  • Thickness of Concrete Cover – Up to 210
  • Obtainable Concrete Density For Concrete Weight Coating – Up to 3100 kg/m³
  • CWC Plant Capacity – 0,47 m³/min
  • Batching Plant Capacity – 0,6 m³/min

Technological Process of Concrete Coating Applying:

  • Feeding Pipe To The Racks For Anti-Corrosion Coating Control & Repair If Any;
  • Installation Of Pipes On Transfer Cart And Application Of Concrete Coating
  • Pipes Weighing & Simultaneous Negative Buoyancy Calculation
  • Transportation To Storage Area
  • Damaged Concrete Coating Repair By Means Of Manual Gunite Machine
  • Installation Of Anode Protection

QA/QC plan:

  • Pipe and Raw Materials Receipt
  • CWC Coating Qualification (PQT)
  • Concrete Coating Production
  • Laboratory Productions Tests
  • Impact Test
  • Qualification of welding
  • Records & Documentation
  • Handling – Stacking of Coated Pip

Organization of work:

  • Plant Fully Operational 12 Month Per Year
  • Ability to Perform Operations 24/7 (50 personnel per shift)
  • Particularly Developed Winter Period Procedure Allows High Quality Concrete Production In Temperatures till -10°С.
  • Storage Yard Area – 900 000 m²